Desnatador de aceite de disco

El skimmer de disco es un dispositivo ligero y eficaz para recuperar vertidos de petróleo en la superficie del agua. Consta de un desnatador de petróleo que flota en la superficie del agua, una central eléctrica situada en la orilla o en un barco y una tubería que conecta ambos. Se ha utilizado ampliamente en piscinas, puertos, muelles, recuperación de vertidos de petróleo en ríos y tratamiento de aguas residuales aceitosas industriales.

Disc Skimmer
Working Principle of Disc Skimmer

Working Principle of Disc Skimmer

The disc skimmer is a mechanical surface oil recovery device. It employs vertically arranged, partially submerged rotating discs to adhere oil from the water surface. The adhered oil is then scraped off by blades installed above the discs and directed into a collection tank. Subsequently, the recovered oil is pumped out for storage or disposal, achieving the purpose of oil recovery.

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Performance Characteristics of Jerryborg JDS5 Disc Skimmer

1. The rotating disc skimmer is capable of recovering free-flowing oils, particularly suitable for moderate-to low-viscosity oils.

2. The recovered oil from the rotating disc skimmer exhibits minimal free water content. Under optimized conditions of disc rotation speed, oil film thickness, oil viscosity, and hydrometeorological parameters, the free water content can be reduced to as low as 3%, a performance benchmark unattainable by most conventional skimmers.

3. The rotating disc skimmer features a compact structure, small footprint, and lightweight design. The skimming head can be manually transported to deployment sites, while the power unit is mounted on a four-wheel cart for enhanced mobility.

4. Model JDS5, a compact rotating disc skimmer, is specifically engineered for oil recovery operations in rivers, lakes, docks, and floating oil removal from industrial wastewater systems.

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Structure of Jerryborg JDS5 Disc Skimmer

The JDS5 disc skimmer comprises three core components: oil recovery head, powerpack, and interconnected hose assemblies. During operation, the oil recovery head is deployed on the water surface, while the power pack is positioned on shore or vessel-mounted, with both subsystems hydraulically coupled via the hose assembly system.

1. Oil Recovery Head

The oil recovery head features a single-row linear shaft disc assembly integrated within a welded 304 stainless steel enclosure. Six flanged aluminum alloy discs within the disc assembly are driven by a hydraulic motor. Two sets of scraper blades mechanically remove adhered oil from the discs, directing it into seven converging pipes that discharge into a collection trough. Recovered oil is extracted via a bottom-mounted drainage pipe connected to the trough. Trapezoidal stainless steel pontoons welded to both ends of the trough are foam-filled to enhance hydrostatic stability. The outward-extended pontoon configuration ensures optimal operational stability in aquatic environments. Prior to delivery, the system undergoes rigorous buoyancy tests, with pre-calibrated buoyancy equilibrium and submersion depth. Field adjustments to these parameters are strictly discouraged.

Oil Recovery Head

2. Power Pack

The Power Pack integrates a diesel engine, oil transfer pump, and hydraulic station, all mounted on a four-wheel carriage frame. The diesel engine serves as the primary power source.

The oil transfer pump is a flexible impeller pump with strong self-priming capability, capable of handling fluids containing small solid particles. This pump is directly coupled to the diesel engine via an elastic coupling.

The hydraulic station comprises three core components: a hydraulic pump, a reservoir, and a manifold block, interconnected by hydraulic lines. The hydraulic pump is mechanically driven by the diesel engine.

The reservoir and manifold block are equipped with an air filter, pressure gauge, temperature and level gauge, high-pressure shutoff valve (for engine startup), relief valve, flow control valve, and a fine return line filter. The manifold block includes a hydraulic oil inlet to supply the oil recovery head’s hydraulic motor. At the same time, the return line filter features a hydraulic oil outlet connected to the motor’s return port. Additionally, the manifold block contains a high-pressure shutoff valve (for engine startup), relief valve, flow control valve, and a dedicated hydraulic oil inlet for feeding the motor’s intake port.

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Power Pack

3. Hose Group

Two high-pressure hydraulic hoses connect the oil recovery head hydraulic motor to the Power Pack manifold block, with one dedicated to supply flow and the other for return flow.

A 12-meter-long wire-reinforced transparent plastic suction hose links the oil transfer pump’s suction port to the oil recovery head’s discharge port.

An 8-meter-long wire-reinforced transparent plastic discharge hose connects the oil transfer pump’s discharge port to the storage container.

The plastic hoses are fitted with flotation collars to maintain buoyancy on the water surface without affecting the oil recovery head’s balance. Both ends of the suction hose utilize quick-connect couplings for rapid attachment to the oil recovery head and Power Pack.

Structural Characteristics of JDS5 Disc Skimmer

  • The JDS5 rotating disc skimmer is equipped with flanged discs, achieving higher recovery rates alongside reduced volumetric footprint and mass compared to conventional designs. Traditional rotating disc skimmers utilize flat discs, which impose operational limitations on rotational speed. Excessive speeds can cause adhered oil on the disc periphery to be expelled by centrifugal forces. The integrated flanges on the JDS5 discs effectively contain oil displacement, enabling elevated rotational speeds and consequently enhanced oil recovery capacity.
  • The JDS5 skimmer employs a vertically elevated oil collection tube for flow convergence. By positioning the tube orifice significantly above the liquid surface, the system minimizes wave-induced water ingress into the collection trough, thereby minimizing free water content in the recovered oil.
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Jerryborg JDS5 Disc Skimmer Technical Parameters

Oil Recovery Head    Disc Diameter    Ø300mm   
Number Of Disc    6 piezas   
Disc Speed    0-100r/min   
Borrador    150-175mm   
Maximum Recovery Rate    5m3/h   
Contour    L1000mm×W865mm×H500mm   
Peso    55kg   
Hydraulic System Maximum Pressure    10MPa   
Presión de trabajo    ≤ 8MPa   
Maximum Flow Rate    6L/min   
Hydraulic Oil Grade    L-HM46   
Oil Tank Capacity    36L   
Power Unit    Diesel    6.3kw (1800r/min)   
Fuel Tank Capacity    5.5L   
Oil Transfer Pump    Flexible Pump    N/A   
Maximum Displacement    5m3/h   
Maximum Suction Head    ≥6m   
Maximum Discharge Head    ≥20m   
Power Pack    Contour    L970mm×W700mm×H1020mm   
Net Weight    210kg   
Hoses    DN6mm Hydraulic Hose    L12m/2pcs   
DN32mm Suction Pipe With   Float    L12m/1pc   
DN32mm Oil Discharge Pipe    L8m/2pcs   

Note: The maximum oil recovery rate of the skimmer is defined as the oil volume recovered per unit time under optimal oil spill conditions, specifically when the discs operate at maximum rotational speed with minimal total head loss. Actual recovery rates are governed by the following variables: Oil viscosity, oil layer thickness, continuity of the oil layer, suction head and discharge head, and ambient climatic and water temperature conditions.

Jerryborg JDS5 Disc Skimmers Scope of Delivery

NO.    Name/Specifications    Cantidad   
1.    Oil Recovery Head (With   Protective Cover)    1pc   
2.    Polyethylene Rope (10mm ×   L20m)    1pc   
3.    Tube Float (With 6mm Nylon   Rope)    2 piezas   
4.    Power Pack (With Protective   Cover)    1pc   
5.    Type A Crimped Hose (Model   6Ⅰ-12000)    2pcs(With Quick Connector)   
6.    Suction Hose (DN32 × L12 m)    1pc(With Quick Connector)   
7.    Discharge Hose (DN32 × L8 m)    1pc(With Quick Connector)   
8.    Lifting Sling    2 piezas   
9.    Tool And Spare Parts Case    1pc   

Jerryborg Spare Parts Tool List (for JDS5)

NO.    Nombre    Especificaciones    Cantidad   
1.    O-Ring    10×1.9    2   
2.    O-Ring    16×2.4    2   
3.    Combination Seal Washer    14    2   
4.    Combination Seal Washer    18    2   
5.    Combination Seal Washer    20    2   
6.    Combination Seal Washer    22    2   
7.    Primary Scraper Blade        7   
8.    Upper Scraper Blade        1   
9.    Worm Gear Hose Clamp    30-40    2   
10.    Double-Ended Spanner    8PCS    1   
11.    Phillips Screwdriver    150    1   
12.    Slotted Screwdriver    150    1   
13.    Hex Key        1   

Other Disc Skimmer Parameters

   
Date/Model   
   
ODS-5   
   
ODS-10   
   
ODS-20   
   
ODS-30   
   
ODS-60   
   
Skimmer’ s head   
   
Max. Recovering rate (m³/h)   
   
5m³/h   
   
10m³/h   
   
20m³/h   
   
30m³/h   
   
60m³/h   
   
Contour (L*W*H) (mm)   
   
770*750*350   
   
1100*1100*550   
   
1325*1100*570   
   
1650*1650*700   
   
2400*2400*1750   
   
Peso (kg)   
   
40   
   
109   
   
115   
   
170   
   
210   
   
Calado (mm)   
   
110-150   
   
260-290   
   
280-310   
   
380-420   
   
630-680   
   
Power station   
   
Power   
   
Electric motor   
   
3kw   
   
5.5kw   
   
5.5kw   
   
   
   
   
   
Diesel   
   
4.4kw   
   
5-6kw   
   
5-6kw   
   
22kw   
   
32kw   
   
Type of pump   
   
Self-priming   
   
Suck/Iifthead H2O   
   
5/12   
   
5/12   
   
5/12   
   
5/20   
   
5/30   
   
Peso (kg)   
   
225   
   
300   
   
300   
   
520   
   
630   
   
Hoses   
   
Dia (mm)   
   
Ø38   
   
Ø50   
   
Ø50   
   
Ø76   
   
Ø100